What You'll Need
Materials
- Adult Overview
- Adult Brim
- Adult Crown
- Adult Side
- Child Overview
- Child Brim
- Child Crown
- Child Side
- 2 pieces medium-weight fabric in coordinating colors and patterns, 3/4 yard each
- Iron
- Disappearing-ink fabric marker
- Fabric scissors
- Fusible interfacing (optional)
- Sewing machine and sewing supplies
Instructions
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Download the templates. The adult hat measures 22 inches around (fits a medium size); the child's hat measures 21 inches (fits ages 6 to 10).
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Wash, dry, and iron fabrics.
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Print and cut out templates for hat brim, side panel, and crown. Lay templates on first piece of fabric, trace with marker, and cut out. For a stiffer brim, lay brim template on fusible interfacing, cut out, and attach interfacing to wrong side of brim fabric.
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With right sides facing, machine-stitch center-back seam of side panel with 1/2-inch allowance. Press seam with iron. Repeat with brim.
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With right sides facing, pin crown to side panel. stitch with 1/2-inch seam. Trim seam allowance to 1/4 inch, and notch to ease curve.
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Repeat steps 2 through 4 using second piece of fabric.
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Returning to first fabric, pin brim to side panel, right sides facing, aligning center-back seams, and stitch with 1/2-inch allowance. Notch seam to ease curve.
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Repeat step 6 with second fabric, but leave a 4-inch opening.